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J & C O'Meara | Woodworking Machinery | UK
AES Extreme Ultra Line Machine

AES Extreme Ultra Line Machine

Brochure

 

The AES Extreme Ultra series of heavy duty, high speed nesting machines are available as 'stand alone' machines or as fully automatic through feed 'Line' machines.

 

When supplied as a Line machine, the lift table can hold up to 25 x 18mm sheets of board, as an option can be squared and  automatically labelled prior to being loaded onto  the bed of the CNC. After drilling and nesting, the nested sheet is pushed onto an exit coveyorwhilst another board is being loaded and the spoil board is being cleaned.

 

This automatic loading, offloading and spoil board cleaning saves many operator hours and improves productivity.

 

All machines complete with;

  • ISAC CONTROL UNIT (STANDARD)
  • 32 Axis servo control capacity
  • 1 spindle control
  • Remote I/O with additional 256 input / output
  • Windows Based Operating System
  • 21” TFT colored LCD screen
  • Integrated ethernet
  • Pulse or servo control voltage
  • Easy montage quick set-up
  • Automatic corner slowdown function (G09)
  • Optional remote monitoring function

 

Alphacam CAD/CAM

Alphacam is a full-featured, easy to use CAD/CAM solution for manufacturers desired fast, efficient toolpaths and the generation of reliable, machine ready CNC code. Program provides you with the complete machining capabilities to manufacture anything from simple 2 Axis parts though to complex 5 Axis components.

•  Nesting Solution

•  3D Engraving and Routing Applications

•  Aggregate and Boring Unit Support

•  Extensive Usage Area With Additional Modules

 

All AES Extreme Ultra Line machines have the following advantages;

1) There is less handling required by the operator

2) Reduces the need for a second person to load and unload the machine.

3) The machine becomes fully automated allowing the operator to perform other tasks, for example offloading from the conveyor or feeding an edge bander.

4) The machine will become even more efficient removing the complete nested sheet in one operation,cleaning the bed and then automatically loading the next.

5) Easy to justify the additional cost against the need for an additional operator and the increased productivity of the machine.

 

 

Extreme Ultra 1325 Line

Extreme Ultra 1632 Line

Extreme Ultra 1640 Line

Extreme Ultra 2128 Line

Extreme Ultra 2132 Line

Extreme Ultra 2142 Line

Extreme Ultra 2157 Line

Working Capacity

1300 x 2500 mm

1600 x 3200 mm

1600 x 4000 mm

2100 x 2800 mm

2100 x 3200 mm

2100 x 4200 mm

2100 x 5700

Table

Phenolic

Phenolic

Phenolic

Phenolic

Phenolic

Phenolic

Phenolic

Rotary Tool Changer

8 position

8 Position

8 position

8 Position

8 Position

8 Position

8 Position

X Axis speed

80m/min

80m/min

80m/min

80m/min

80m/min

80m/min

80m/min

Y Axis Speed

80m/min

80m/min

80m/min

80m/min

80m/min

80m/min

80m/min

Z Axis speed

20 m/min

20 m/min

20 m/min

20 m/min

20 m/min

20 m/min

20 m/min

Travel of Z axis

200mm

200mm

200mm

200mm

200mm

200mm

200mm

Router motor

HSD 9Kw (12 Hp)

HSD 9Kw (12 Hp)

HSD 9Kw (12 Hp)

HSD 9Kw (12 Hp)

HSD 9Kw (12 Hp)

HSD 9Kw (12 Hp)

HSD 9Kw (12 Hp)

Router speed (max)

24,000 RPM

24,000 RPM

24,000 RPM

24,000 RPM

24,000 RPM

24,000 RPM

24,000 RPM

HSD Boring Unit

10 x vert

10 x vert

10 x vert

10 x vert

10 x vert

10 x vert

10 x vert

Vacuum

Eurovac 140m3

Eurovac 250m3

Eurovac 250m3

Eurovac 250m3

Eurovac 250m3

2 x Eurovac 250m3

2 x Eurovac 250m3

Vacuum Area

2 zones

4 zones

6 zones

6 zones

6 zones

10 zones

12 zones

Lift Unit

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Loading Unit

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Unloading and cleaning

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Outfeed conveyor

Yes

Yes

Yes

Yes

Yes

Yes

Yes

CAD/CAM Program

Alphacam 2D Essential

Alphacam 2D Essential

Alphacam 2D Essential

Alphacam 2D Essential

Alphacam 2D Essential

Alphacam 2D Essential

Alphacam 2D Essential

Installed Power

30Kw (40HP)

30Kw (40HP)

30Kw (40HP)

30Kw (40HP)

30Kw (40HP))

40Kw (54HP)

40Kw

(54HP

Options Include

Coolant to cutting tool

Barcode Reader

Double working zone

Additional drill boxes with single or double saw blades, end boring, more face drills

Larger capacity tool changer for 12 or 16 tools

Increase to HSD Router motor

Liquid cooling to router motor

Increase vacuum bed

Up to 21 vacuum areas

Vacuboost – This is an intelligent vacuum system giving approximately 10 times the hold of a standard vacuum.

Automatic labelling with board alignment

Manual labelling

Alphacam Standard or Advanced

Additional software and macros depending upon requirements

Safety mats or safety light barrier

Vacuum Blocks

Aggregates

USP power supplies

Chiller for liquid cooled motors

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